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Technology of Aluminium Alloy Template Profiles
Posted: 2015-04-27 03:37:10 Hits: 1442
Aluminium alloy template profile is one of the most popular materials in construction industry and the demand for it is becoming bigger and bigger with the development of real estate industry and improvement of marketization. Producing aluminium alloy template needs molding, and mould plays a decisive role in the quality of aluminium alloy template profile. Analysis of aluminium alloy template profile is beneficial for producing and choosing high-class mould, so it is especially important to analyses 7050 aluminium alloy template profile. The following is features and technological difficulties analysis about aluminium alloy template profiles form personage inbound.
a. Template profile is of variety, complex shape and changed dimension, therefore, it requires to be designed and manufactured into different specifications, different structure, different forms of high quality mold, and to ensure shape and size, form and precision, a lot of experiment is needed.
b. For industrialized mass production of template, the primary point is to improve the service life of the mould.
c. Width-to-thickness ratio of wild sector template profile is more than 100, dimensional accuracy of wide and thin wall parts and plane gap is difficult to ensure, spread of a kind of special structure and reasonable distribution of shunt mold metal flow are needed to guarantee the forming of the material and high precision size requirements, especially to guarantee high precision of position tolerances, technical difficulty is even bigger.
d. Semi-hollow profile is in the majority of template profiles, slenderness ratio of which is over 5. Precision requirements for size and shape is ultra high precision, and a special structure of the mold is needed to ensure the profile shape and achieve high accuracy, and to make sure that the mold has sufficient strength and high service life, no deformation, no cracking, no collapse.
e. Template profile requires smooth surface, high accuracy of dimension, form and position, so it is necessary to adopt high quality steel and strict mould heat treatment, machining CNC process planning implementation to achieve high strength, high toughness, high precision and low surface roughness of high-class mould.